Phase 1, December 1995:
SCOPE: Turnkey supply of a new furnace
ACHIEVEMENTS:
- 29% increase in line production
- High energy efficiency
- Accurate control of furnace temperature and atmosphere
THERMAL INPUT:
7.03 MW within a heating length of 9550 mm
OPERATING TEMPERATURES:
850-1250°C
EXCESS AIR CAPABILITY: From 10 to 40%
TEMPERATURE UNIFORMITY:
+/- 10°C across the width of the strip
NUMBER OF ZONES: 2
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BURNERS:
4 pairs of Hotwork Low NOx 60/80 Regenerative Ceramic Burners (RCB) rated at 1758 kW each
FUEL: Natural gas
CONTROL SYSTEM:
PLC-based, for automatic start-up, supervision and changeover sequencing, and control of oxygen content and heat input
Phase 2, December 1995: SCOPE:
Increase thermal capacity by adding a new zone rated at 4.16 MW
BURNERS:
3 pairs of Hotwork EJ18 E-Jet Ultra Low NOx Regenerative Burners rated at 1680 kW each
ACHIEVEMENTS:
- NOx level < 240 mg/m
3 @ 3% O2 against 500 mg/m3 @ 3% O2 guaranteed
- Further 20% increase in line production
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